1. Product Overview
This explosion-proof lubrication hydraulic system is designed specifically for flammable and explosive environments. Utilizing specialized explosion-proof technology and materials, it ensures safe operation in hazardous locations such as the petroleum, chemical, coal mining, and natural gas industries. The system integrates lubrication and hydraulic functions, effectively reducing equipment wear while meeting the demands of high-intensity power transmission.
2. Core Features
Explosion-proof Certification
Complies with international explosion-proof standards (such as ATEX, IECEx, and GB3836). Key components (motor, pump, control box, etc.) utilize flameproof or intrinsically safe designs to eliminate the risk of explosions caused by electric sparks.
Efficient Lubrication and Hydraulic Integration
Precision Lubrication: Multi-point lubrication distributors ensure uniform oil film distribution on critical areas like bearings and gears.
High-Pressure Hydraulic Output: Provides stable power to support high-torque actuators.
Corrosion Resistance and Sealing
Housing constructed of stainless steel or aluminum alloy, corrosion-resistant, dustproof, and waterproof (IP65 or higher).
Sealsmade of fluororubber or polytetrafluoroethylene withstand high temperatures and chemical media.
Intelligent Monitoring
Equipped with pressure, temperature, and flow monitoring sensors, it provides real-time feedback on system status.
Optional PLC control with automatic fault alarm and shutdown protection.
3. Typical Application Scenarios
Petrochemical Industry: Pumps, valves, and reactor drives in refineries and chemical plants.
Underground Coal Mines: Lubrication and power systems for shearers and hydraulic supports.
Natural Gas Processing: Explosion-proof hydraulic controls for compressors and pipeline valves.
Dusty Environments: Grain processing and metal powder production equipment.
4. Technical Parameters
|
Projects |
Parameter Range |
|
Working Pressure |
10-40 MPa (customizable high-pressure models) |
|
Flow Rate |
5-100 L/min |
|
Explosion-Proof Rating |
Ex dⅡBT4 / Ex iaⅡC T6 |
|
Applicable Temperature |
-30°C ~ +80°C (High-Temperature Model Optional) |
|
Media |
Flame-retardant hydraulic fluid (HFD-R), synthetic grease |
5. Product Advantages
Safe and Reliable: Multiple explosion-proof designs, third-party certified.
Long Life: Low-friction components reduce maintenance.
Energy Saving and Environmental Protection: High-efficiency pump units reduce energy consumption and achieve near-zero leakage rates.
Customized Services: Customized solutions for piping layout, explosion-proof rating, and more are available based on operating conditions.
6. Service Support
On-site installation guidance and explosion-proof safety training are provided.
24-hour remote diagnosis ensures rapid response to maintenance needs.
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