All-in-one Automated Clear Aligner Machine (film sheet) -120 aligners/hour

The All-in-one Automated Clear Aligner Machine (Film Sheet) is a fully automated manufacturing system developed for the production of invisible orthodontic aligners. Designed specifically for dental laboratories, orthodontic appliance manufacturers, and OEM production facilities, this advanced equipment integrates multiple production processes into one intelligent platform, delivering highly accurate trimming, stable thermoforming performance, and efficient automated production.

Capable of producing up to 120 clear aligners per hour, the All-in-one Automated Clear Aligner Machine (Film Sheet) helps manufacturers improve productivity while maintaining exceptional consistency and product quality. The system supports flexible production of complex, irregular, and curved-surface aligners with minimal manual intervention.

Product Information

Product Name: All-in-one Automated Clear Aligner Machine (Film Sheet)

Brand: ConverSight

Model: HBL-YTJ-02

Minimum Order Quantity: 1 Set

Production Capacity: 120 Aligners per Hour

Machine Dimensions: 2200 × 1200 × 2000 mm

Film Type: Film Sheets

Application: Invisible Orthodontic Aligner Manufacturing

Key Features of All-in-one Automated Clear Aligner Machine (Film Sheet)

Designed for Film Sheet Processing

The machine is optimized for processing thermoforming film sheets used in invisible orthodontic treatment. It supports multiple film sheet specifications, making it suitable for manufacturers producing different aligner models and customized treatment cases.

Wide Compatibility with Multiple Film Sheets

The All-in-one Automated Clear Aligner Machine (Film Sheet) is compatible with three different film sheet formats, allowing users to work with various brands, shapes, thicknesses, and customized materials. This flexibility makes it particularly suitable for medium-sized manufacturers handling multiple product types and small-batch production.

Supported film options include:

• 125 mm round film sheets

• 105 mm square film sheets

• Customized film sheet sizes

Automatic Dental Model Feeding

The equipment automatically loads dental models through an intelligent feeding system capable of handling up to 96 models simultaneously. Four trays containing 24 models each enable approximately one hour of continuous unattended production.

Integrated visual recognition technology accurately identifies and positions every dental model before thermoforming, ensuring reliable processing consistency.

Intelligent Thermoforming System

The thermoforming module evenly heats aligner film material using adjustable temperatures ranging from 0°C to 700°C. Precise temperature control produces accurately fitted aligner prototypes with excellent forming consistency.

High-Precision Robotic Trimming

An ABB six-axis industrial robot performs precision trimming of finished aligners. The robotic system offers millimeter-level synchronized motion control, allowing accurate trimming of irregular edges and complex curved geometries while maintaining consistent quality throughout continuous production.

Integrated Laser Marking

The built-in laser marking module supports permanent product identification using:

• Numbers

• Letters

• Barcodes

• QR codes

• Company logos

Laser marking improves traceability, product management, and production efficiency.

Technical Specifications

Machine Parameters

• Model: HBL-YTJ-02

• Machine Size: 2200 × 1200 × 2000 mm

• Production Capacity: 120 aligners/hour

• Processing Time: Approximately 30 seconds per aligner

Film Compatibility

• Three film sheet models supported

• 125 mm round film sheets

• 105 mm square film sheets

• Customized film sheet sizes

Automatic Feeding

• Dental Model Capacity: 96 pieces (4 × 24)

• Automatic feeding system

• Intelligent visual positioning

Production Performance

• Visual Recognition Accuracy: >98%

• Edge Consistency: <0.3 mm

• Raw Edge Rate: <2%

• Cutting Defect Rate: <1%

Marking Capability

Supports automatic marking of:

• Serial numbers

• Letters

• Barcodes

• QR codes

• Logos

Functional Modules

The All-in-one Automated Clear Aligner Machine (Film Sheet) integrates:

• Automatic feeder

• Thermoforming unit

• Laser marking system

• Blade trimming system

• Optional laser trimming module

Robotic Trimming System

The robotic trimming unit features:

• ABB six-axis industrial robot

• Arm reach: 703 mm

• Payload: 7 kg

• Robot weight: 54 kg

• Power consumption: 0.39 kW

• Repeat positioning accuracy: 0.02 mm

The robotic module enables highly accurate trimming while maintaining excellent production stability and repeatability.

High-Speed Spindle Module

• Power: 800 W

• Maximum rotational speed: 40,000 rpm

• Cooling system: Water cooling

The high-speed spindle ensures precise edge finishing and stable long-term operation.

Machine Upgrades

Compared with the previous generation, the All-in-one Automated Clear Aligner Machine (Film Sheet) introduces several important improvements.

Increased Production Capacity

• Previous generation: 80 aligners/hour

• New generation: 120 aligners/hour

The upgraded system significantly improves production efficiency while maintaining consistent quality.

Expanded Processing Functions

The latest version integrates:

• Thermoforming

• Laser marking

• Blade trimming

• Optional laser trimming

This allows manufacturers to select the most appropriate trimming solution for different production requirements.

Fully Automatic Dental Model Feeding

Manual loading has been replaced by an intelligent automatic feeding system that reduces labor requirements and improves manufacturing efficiency.

Optimized Equipment Design

The new machine adopts a larger integrated structure measuring 2200 × 1200 × 2000 mm, providing improved automation while maintaining a compact production footprint.

Applications

The All-in-one Automated Clear Aligner Machine (Film Sheet) is suitable for:

• Invisible orthodontic aligner manufacturers

• Digital dental laboratories

• Dental appliance production centers

• Orthodontic medical device manufacturers

• OEM aligner factories

• Medium and large-scale dental production facilities

Advantages of All-in-one Automated Clear Aligner Machine (Film Sheet)

High Automation

Automatic film processing, dental model feeding, thermoforming, marking, and trimming reduce manual operations and improve manufacturing efficiency.

Consistent Product Quality

Machine vision technology, intelligent positioning, and robotic trimming ensure every aligner is produced with high precision and repeatable quality.

Flexible Manufacturing

Support for multiple film sheet specifications enables manufacturers to efficiently produce different aligner models while reducing changeover complexity.

Efficient Production

With a production rate of up to 120 aligners per hour, manufacturers can significantly increase output while lowering labor costs.

Intelligent Manufacturing Platform

The integration of machine vision, industrial robotics, thermoforming, laser technology, and precision machining provides a modern solution for digital orthodontic manufacturing.

Why Choose All-in-one Automated Clear Aligner Machine (Film Sheet)

The All-in-one Automated Clear Aligner Machine (Film Sheet) provides an efficient, intelligent, and highly automated production solution for invisible orthodontic aligners. Combining automatic dental model feeding, precision thermoforming, laser marking, and robotic trimming within one integrated platform, it delivers excellent manufacturing consistency and production efficiency.

With high compatibility for multiple film sheet types, advanced robotic control, and reliable continuous operation, the All-in-one Automated Clear Aligner Machine (Film Sheet) is an ideal choice for dental manufacturers seeking to expand production capacity while maintaining the precision and quality required for modern clear aligner manufacturing.