The F3G series bioreactor system is designed for conducting multiple process experiments simultaneously, providing an efficient solution for parallel fermentation research, process development and parameter optimization.
Available in F3G-JGW-X and F3G-BGW-X configurations, the system offers different agitation arrangements to accommodate varying material characteristics and experimental requirements. The vessel features a high-borosilicate glass body combined with 316L stainless steel components for the lid and base, supporting laboratory operation and off-site autoclaving.
Equipped with a 15.6-inch 2K embedded LED touchscreen and an intelligent PID fuzzy control system, the bioreactor enables centralized monitoring and precise regulation of critical process parameters. Its integrated agitation, aeration, feeding, temperature and dissolved oxygen management functions support flexible fermentation workflows.
Key Features & Advantages
Parallel Process Experimentation
Supports simultaneous exploration of multiple fermentation processes, helping researchers compare operating conditions and evaluate process parameters within the same experimental platform.
316L Stainless Steel and High-Borosilicate Glass Construction
The vessel combines a high-borosilicate glass body with a 316L stainless steel lid and base, providing a durable structure for laboratory fermentation applications.
Off-Site Autoclaving Capability
The vessel design supports off-site autoclaving, offering flexibility for sterilization arrangements in laboratory and research environments.
Intelligent PID Fuzzy Control
An advanced PID intelligent fuzzy algorithm regulates key operating parameters, maintaining accurate control with minimal fluctuations.
15.6-Inch 2K Embedded LED Touchscreen
The integrated touchscreen provides an intuitive interface for equipment operation, parameter adjustment and process monitoring.
Flexible Agitation Configurations
Two agitation arrangements are available: top mechanical stirring for higher-viscosity materials and bottom magnetic-coupled stirring for convenient sterilization and cleaning.
Expandable Process Monitoring and Automation
Optional accessories support additional gas management, feeding, weighing, sampling and online analytical functions, allowing the system to be configured for different experimental requirements.
Product Models & Configurations
| Configuration | F3G-JGW-X | F3G-BGW-X |
|---|---|---|
| Agitation Type | Top mechanical stirring | Bottom magnetic-coupled stirring |
| Application Characteristics | Suitable for higher-viscosity materials | Facilitates sterilization and cleaning |
| Total Volume | 1L, 2L, 3L, 5L, 7L, 10L, 15L | 3L, 5L, 7L, 10L, 15L |
| Tank Quantity | More than 2 units | More than 2 units |
| Customization | Available upon request | Available upon request |
Technical Specifications
| Parameter | Specification |
|---|---|
| Controller Dimensions | 1570 × 670 × 1700 mm |
| Power Supply | 220V |
| Diameter-to-Height Ratio | 1:1.4–2.2, customizable |
| Agitation Speed | 50–1200 rpm |
| Agitation Speed Accuracy | ±1 rpm |
pH Monitoring and Control
| Parameter | Specification |
|---|---|
| Display Range | 0.00–14.00 |
| Display Precision | ±0.01 |
| Control Range | 2.00–12.00 |
| Control Precision | ±0.01 |
Dissolved Oxygen (DO) Management
| Parameter | Specification |
|---|---|
| Detection Range | 0–150% |
| Control Method | Interlocked regulation with agitation speed, pressure, aeration and feeding |
| Control Precision | ±3% |
| Detection Precision | ±0.1% |
Temperature Management
| Parameter | Specification |
|---|---|
| Display Range | 0–150°C |
| Display Precision | ±0.1°C |
| Control Range | 5–65°C |
| Control Precision | ±0.2°C |
Integrated Functional Systems
1. Automatic Foam Detection and Defoaming
The integrated foam management system continuously detects foam levels and supports automatic defoaming treatment. Foam control can be performed using a defoamer or a dedicated defoaming pump, depending on the selected configuration.
2. Intelligent Process Control
Critical fermentation parameters are managed through an intelligent PID fuzzy control algorithm. This control approach helps maintain stable operating conditions and reduces parameter fluctuations during experimental processes.
3. Multi-Channel Aeration System
The bioreactor is equipped with a circular aeration ring at the bottom of the vessel. Additional aeration configurations are available, including optional four-channel gas supply and top-surface aeration.
Mass flow meters are provided for precise gas flow measurement and management of:
-
Air
-
Oxygen (O₂)
-
Nitrogen (N₂)
-
Carbon Dioxide (CO₂)
4. Exhaust Gas Condensation
An integrated exhaust condenser is included to support exhaust gas treatment during fermentation operation.
5. Variable-Speed Feeding System
The feeding system uses a variable-speed peristaltic pump for fed-batch fermentation processes. It supports different feeding strategies, including:
-
Linear feeding
-
Exponential feeding
-
Multiple feeding modes
These options provide flexibility when developing and optimizing fermentation feeding procedures.
Optional Accessories and System Expansion
The F3G series supports additional modules and accessories to accommodate more advanced fermentation control, monitoring and analytical requirements.
Available optional configurations include:
| Optional Module | Function |
|---|---|
| Automatic Gas Flow Control | Automated regulation of gas supply |
| Automatic Pressure Control | Automatic adjustment of operating pressure |
| Feeding Weighing System | Monitoring of feeding quantities by weight |
| Tank Weighing System | Vessel weight measurement |
| Online Methanol & Ethanol Detection | Real-time monitoring of methanol and ethanol content |
| Exhaust O₂ & CO₂ Detection | Monitoring of oxygen and carbon dioxide in exhaust gas |
| Automatic Sampling System | Automated collection of fermentation samples |
| Online Biochemical Analysis | Online monitoring of biochemical process indicators |
| Online OD Detection | Optical density monitoring during fermentation |
Optional configurations can be selected according to the specific process, experimental objectives and automation requirements.
Application & Customization
The F3G series is suitable for parallel fermentation experiments, laboratory process development and fermentation parameter optimization. Its configurable vessel volumes, alternative agitation structures and expandable monitoring modules allow users to adapt the equipment to different research and process development needs.
Tank volume, tank quantity, diameter-to-height ratio and optional functional modules can be customized upon request.
For configuration selection and technical inquiries, please provide your required vessel volume, agitation method, number of parallel tanks and desired monitoring or automation functions.
Reviews
There are no reviews yet.