Screw Discharging Kneader

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High-Efficiency Screw Discharging Kneader for Viscous Material Mixing

As a reliable screw discharging kneader supplier, Nantong Kneading Mixing Machine Co., Ltd. manufactures advanced and durable industrial mixing equipment designed for extreme-viscosity materials. Our screw discharging kneading machines offer efficient mixing, kneading, dispersing, and discharging performance, helping customers improve productivity, reduce labor, and achieve uniform product quality.

Whether you handle adhesives, silicone rubber, sealants, chemicals, pharmaceuticals, or food-grade compounds, our screw kneading machine delivers stable output, excellent sealing, and cleaner production with minimized residue.

Our screw discharging kneading machine is mainly used in ink silicon rubber, plastic, pencils,heat shrinkable material,paints,mosquito coils,carbon graphite.oil,gum base,various viscosity of CMC,modified starch,BMC,SMC,compositemanholecover,pharmaceuticals industry etc.Agitator and the part contact with material is made of stainless steel,whichcould corrosion-resistant and non-rust,also ensure the material chemical properties. Bearing support usesself-aligning bearing with the feature of no movement along shaft .

Screw Discharging Kneader Specifications

Type	Volume/L	Electrical power/kw	Power/kw	Steam/Mpa	Speed/rpm
NHL-5L	5	0.75-1.5	0.15	0.3	N1=59,N2=35
NHL-40L	40	2.2-5.5	3	0.3	N1=59,N2=35
NHL-100L	100	4-11	4	0.3	N1=40,N2=21
NHL-300L	300	11-22	8	0.3	N1=40,N2=21
NHL-500L	500	15-30	16	0.3	N1=36,N2=21
NHL-1000L	1000	18.5-55	24	0.3	N1=33,N2=22
NHL-1500L	1500	22-55	36	0.3	N1=38,N2=21
NHL-2000L	2000	37-75	48	0.3	N1=25,N2=17
NHL-3000L	3000	45-90	60	0.3	N1=25,N2=18
NHL-4000L	4000	55-110	66	0.3	N1=33,N2=20
NHL-5000L	5000	90-132		0.3	N1=36,N2=21

The screw discharging kneader from Nantong Kneading Mixing Machine Co., Ltd. is a premium solution for industries requiring precise, uniform, and efficient mixing of high-viscosity materials. Designed as a high-performance screw kneader, this machine excels in handling challenging materials. As a reliable screw discharging kneading machine, it ensures material integrity and consistency. The agitator and all parts in contact with the material are made from corrosion-resistant stainless steel, preventing rust and ensuring the chemical properties of the processed material remain unchanged. Furthermore, the machine utilizes self-aligning bearings, which allow stable operation without shaft displacement, ensuring durability and reducing maintenance requirements.

Key Features of Our Screw Discharging Kneading Machine

Durable Construction for Long-Term Performance

The screw discharging kneader is constructed with high-quality stainless steel for all parts that come into contact with materials. This ensures corrosion resistance and long-lasting performance even when processing harsh or high-viscosity materials. The durability of the screw kneading machine minimizes the need for frequent repairs and increases the lifespan of the machine.

Efficient Mixing and Rapid Dispersion

One of the standout features of the screw kneading machine is its ability to quickly achieve uniform dispersion, even in the case of thick, sticky materials. The screw kneader design ensures that high-viscosity substances such as silicone rubber, gum base, and modified starch are mixed efficiently, reducing processing time and increasing overall productivity.

Reliable Discharge System for Consistent Output

The screw discharging kneader uses an automated screw discharge system that ensures complete material extraction without wasting time or materials. This system minimizes the labor needed for unloading, making it a highly efficient option for large-scale production runs. The system is especially beneficial in industries like paint, ink, and pharmaceuticals, where material recovery is essential.

Versatile Applications Across Multiple Industries

Our screw discharging kneading machines are perfect for a wide range of materials and industries. Whether it's inks, silicone rubber, plastics, pharmaceutical compounds, or carbon graphite, the screw kneader handles them all with ease. The versatile capabilities of the screw kneader make it indispensable across various sectors such as automotive, paint production, and food manufacturing.

Stable Operation for Continuous Production

The self-aligning bearing support of the screw discharging kneader ensures smooth operation without any lateral movement of the shaft. This not only improves the machine's longevity but also ensures stable and consistent performance throughout the production process. By reducing mechanical wear and tear, the screw kneader provides reliable, long-term operation for your business.

Multiple Capacities to Suit Your Needs

Our screw discharging kneading machines are available in a range of capacities—from small-scale 5L models for laboratory use to large-scale 5000L units for industrial production. This flexibility ensures that businesses of all sizes can benefit from our screw kneader solutions. Whether you are conducting research or handling full-scale production, there is a model to fit your needs.

Why Choose Our Screw Discharging Kneading Machine?

As a trusted screw discharging kneader supplier, Nantong Kneading Mixing Machine Co., Ltd. provides advanced screw kneading machines designed for high-efficiency mixing and reliable performance. Here's why our screw discharging kneading machines stand out:

Wide Range of Capacities for Different Applications

From laboratory-scale 5L models to industrial-scale 5000L machines, our screw kneaders are designed to meet the demands of various production environments. Whether you need a small unit for R&D or a large machine for full-scale manufacturing, we offer the right solution.

Customizable Solutions for Specific Needs

We understand that each production line is unique. That's why we offer a range of customization options for our screw discharging kneading machines. Whether you need temperature control systems, adjustable screw configurations, or specific motor settings, we can tailor the screw kneading machine to meet your exact production requirements.

Reliable Performance and Longevity

Our screw kneading machines are designed to deliver reliable performance in harsh industrial environments. With precision bearings, stainless steel parts, and advanced hydraulic systems, our machines are built to withstand continuous operation while minimizing downtime.

After-Sales Support and Service

At Nantong, we pride ourselves on offering comprehensive after-sales support. From installation guidance and training to ongoing technical support, we ensure that your screw discharging kneader operates smoothly throughout its lifecycle. Our dedicated support team is always ready to assist with any issues.

Screw Discharging Kneading Machine Applications Across Industries

The screw discharging kneader is incredibly versatile and is used in a wide variety of applications across multiple industries:

• Ink and Silicone Rubber Processing: Perfect for high-viscosity materials like inks and silicone rubber, the screw kneading machine ensures uniform blending and quick dispersion, critical for producing consistent and high-quality end products.

• Plastics and Composite Materials: Ideal for plastics, BMC/SMC, and composite materials like manhole covers, the screw discharging kneading machine ensures uniform mixing, reducing material waste and improving product quality.

• Pharmaceuticals and Food Production: Used for mixing gum base, modified starch, and pharmaceutical compounds, the screw discharging kneader ensures consistent quality, while meeting industry standards for safety and hygiene.

• Paints and Coatings: With its ability to handle high-viscosity materials, the screw kneading machine is the ideal solution for producing consistent, high-quality paint and coating products.

Screw Discharging Kneader vs. Other Types of Kneaders

To help you better understand the advantages of the screw discharging kneader, we've provided a comparison table highlighting the key differences between the screw discharging kneader and other types of kneaders.

This comparison clearly shows the screw discharging kneader's advantages in terms of efficiency, discharge system, material handling, and overall performance.

Screw Discharging Kneader Certification

ISO9001 Certification

Our screw discharging kneaders are ISO9001 certified, which means they meet consistent quality standards for design, manufacturing, and performance. This certification guarantees that our screw kneading machines comply with global quality management principles.

CE Certification

All of our screw kneading machines are CE certified, ensuring that they meet the health, safety, and environmental protection requirements for products sold in the European Economic Area (EEA). The CE mark guarantees that our products adhere to EU standards.

Why Choose Nantong Kneading Mixing Machine Co., Ltd.?

As a trusted screw discharging kneader supplier, Nantong Kneading Mixing Machine Co., Ltd. offers machines that combine excellent build quality, efficient mixing, and robust performance for industrial applications. Here's why partnering with us is the best choice:

1. High-Quality, Customizable Solutions

We provide machines designed to handle a variety of materials and meet specific production needs. Our screw discharging kneading machines are fully customizable to suit your requirements.

2. Expertise and Support

With years of experience in the kneading machine industry, we provide expert advice, training, and ongoing support to ensure the optimal performance of your screw discharging kneader.

3. Competitive Pricing and High ROI

We offer cost-effective screw kneading machines without compromising on quality, ensuring that you get the best value for your investment.

Screw Discharging Kneading Machine Frequently Asked Questions (FAQ)

1. What industries benefit from using a screw discharging kneader?

The screw discharging kneader is ideal for industries like pharmaceuticals, rubber processing, paint production, ink manufacturing, and food production. It's perfect for handling materials with high viscosity, such as silicone rubber, carbon graphite, and pharmaceutical compounds.

2. How does the screw discharge system work?

The screw kneading machine features an automated screw discharge system that tilts the kneading chamber and pushes the processed materials out. This reduces manual labor, enhances material handling, and speeds up the production cycle.

3. What materials can be processed with the screw kneader?

Our screw kneading machines can handle high-viscosity materials such as silicone rubber, ink, gum base, pharmaceutical compounds, paint, modified starch, and carbon graphite.

4. Can the screw discharging kneading machine be customized for my production?

Yes! As a leading screw discharging kneader supplier, we offer customizable options for screw designs, temperature control, and motor specifications to meet your specific production needs.

5. How easy is it to maintain the screw discharging kneader?

The screw discharging kneading machine is easy to maintain. The stainless-steel components are resistant to corrosion and easy to clean, and the automated screw discharge system minimizes maintenance needs.

6. What certifications does the screw kneading machine have?

Our screw kneaders are certified under the ISO9001 Quality Management System, ensuring high quality and consistency. Additionally, our machines are CE certified, meeting the necessary safety standards for the European market.

Contact Us Today!

For more information on how our screw discharging kneading machines can enhance your production efficiency, contact us today. We are ready to assist you in choosing the best screw kneader for your needs.