Product Overview
The JWZ-BM1000 Double Layer IBC Tank Blow Molding Machine is designed for the high-volume production of large-capacity plastic drums and intermediate bulk containers (IBCs). Suitable for manufacturing containers with capacities of up to 1,000 liters in the listed configuration, this machine supports industrial packaging applications that require reliable forming performance, consistent product quality, and efficient material processing.
Equipped with a high-output extrusion unit and an accumulator-type die head, the machine is suitable for producing large hollow plastic products in different configurations. Its double-layer extrusion option supports multilayer container manufacturing, while the single-layer configuration provides an alternative for applications with different material and product requirements.
Key Features and Advantages
High-Output Extrusion Performance
The JWZ-BM1000 uses an accumulator-type die head to handle the material requirements of large-capacity containers. Its extrusion configuration is designed to support stable material delivery and efficient forming during large-product manufacturing. With a maximum polyethylene plasticizing capacity of 550–650 kg/h, the machine accommodates demanding production requirements for industrial drums and IBC containers.
Single-Layer and Double-Layer Configurations
The machine is available in single-layer and double-layer configurations to meet different container design and material requirements. The double-layer option uses a dual-screw extrusion arrangement, providing flexibility for multilayer container production. The appropriate configuration depends on the required container structure, material selection, and performance specifications.
Servo Hydraulic Control
The hydraulic clamping and movement functions are supported by a servo-driven oil pump arrangement. This configuration helps regulate hydraulic power according to operating requirements, supporting responsive machine movement and improved energy utilization. An optional servo hydraulic configuration can deliver energy savings of approximately 50%, depending on operating conditions and the comparison baseline.
Efficient Cooling and Automated Handling
A post-cooling device helps improve heat removal after forming, supporting shorter stabilization periods and more efficient production cycles. Additional downstream equipment can be integrated according to project requirements, including automatic deflashing, conveying, and packaging equipment. These options help reduce manual handling and improve production workflow.
Applications
Large-Capacity Plastic Drums
The JWZ-BM1000 is suitable for manufacturing large plastic drums used to package and transport industrial materials. Depending on container design and material specifications, these products can serve industries such as chemicals, petroleum, pharmaceuticals, and food processing. The final container must meet the relevant requirements for its intended contents, transport conditions, and applicable regulations.
Intermediate Bulk Containers
The double-layer IBC tank blow molding machine is designed for producing large-capacity hollow plastic containers, including IBC tanks made from suitable materials such as HDPE or PP, subject to the selected machine configuration and processing requirements. These containers are used in industrial storage and transportation applications where capacity, structural integrity, and material compatibility are important.
Technical Specifications
| Parameter | Single-Layer Configuration | Double-Layer Configuration |
|---|---|---|
| Maximum product volume | 1,000 L | 1,000 L |
| Dry cycle output | 250 pcs/h | 155 pcs/h |
| Die head structure | Accumulator type | Accumulator type |
| Main screw diameter | 150 mm | 120 × 2 mm |
| Maximum PE plasticizing capacity | 550–650 kg/h | 550–650 kg/h |
| Drive motor power | 160 kW | 110 × 2 kW |
| Accumulator volume | 36 L | 36 L |
| Servo oil pump motor power | 45 kW | 45 kW |
| Clamping force | 2,000 kN | 2,000 kN |
| Space between platens | 1,100–2,500 mm | 1,100–2,500 mm |
| Platen size (W × H) | 1,600 × 1,600 mm | 1,600 × 1,600 mm |
| Maximum mold size | 1,400 × 1,600 mm | 1,400 × 1,600 mm |
| Die head heating power | 30 kW | 30 kW |
| Machine dimensions (L × W × H) | 12 × 10 × 6.8 m | 12 × 10 × 6.8 m |
| Machine weight | 50 t | 53 t |
| Total power | 265 kW | 430 kW |
Note: Actual production output depends on container design, material properties, mold configuration, cooling conditions, and operating parameters. The listed dry-cycle output should not be treated as guaranteed finished-container output.
Machine Control and Production Flexibility
The machine features a Mitsubishi PLC and touchscreen human-machine interface supporting Chinese and English operation. Operators can configure and adjust processing parameters, review production data, monitor operating conditions, and access fault diagnosis functions. These features support process management and help operators maintain consistent production settings.
The clamping unit is designed to provide stable mold movement and distributed clamping pressure. Its platen layout accommodates suitable mold configurations, while the blow pin assembly supports the forming requirements of large hollow plastic products. Machine and mold arrangements should be selected according to the dimensions, structure, and technical requirements of the intended container.
Why Choose Jwell
Jwell provides blow molding equipment for large-capacity industrial packaging applications. The JWZ-BM1000 combines high-output extrusion, accumulator-type die head technology, configurable layer structures, and optional downstream automation to address different production needs.
When selecting a machine, buyers should consider container capacity, material requirements, layer structure, target output, mold dimensions, plant layout, and automation expectations. Sharing these specifications with Jwell helps establish a suitable machine configuration and supports more accurate project planning.
Frequently Asked Questions
What products can the JWZ-BM1000 manufacture?
The machine is designed for large plastic drums and IBC containers, with a maximum product volume of 1,000 liters in the listed configuration.
What is the difference between the single-layer and double-layer versions?
The single-layer version uses one main extrusion screw, while the double-layer version uses two screws in the listed configuration. The choice depends on the required container structure, material arrangement, and application.
Can the machine be integrated with auxiliary equipment?
Yes. Depending on project requirements, downstream equipment for automatic deflashing, conveying, and packaging can be incorporated into the production line.
How can I select the right configuration?
Provide the required container volume, drawings, material specifications, layer requirements, target output, and factory installation constraints. Jwell can use this information to assess the appropriate machine and supporting equipment.
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